Coremig 210Di Mig-Tig-Arc Welding Machine Model 210Mts
ALL-IN-ONE Multiprocess Welder
The COREONE 210di Welder will provide 210 amps of MIG, TIG and ARC output for you to complete your welding jobs. Ideal for the serious tradesman , this beautifully designed and highly functional multi process system is a powerful, portable and dual voltage machine ensuring smooth and trouble free welding and backed up by a 3 year warranty.
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Info Sheets
COREMIG 210di Information Manual and Sell Sheet
Equipment Manuals https://www.coreonewelding.com/equipment-manual.html
Unpacking Your New Multiprocess Welder
MIG, TIG and Stick Welding Equipment by Coreone
Coreone Welding Equipment
Comes complete with Torch, Regulator, 110v / 220v Adapter and Arc lead set.
Smart-Set function
Our Smart-set function allows you to dial in your preferred wire size and gas mixture and you are ready to start welding! A real workhorse with a high duty Cycle.
The Competitive Edge
The CoreMig 210 MTS is a 230v / 115v GMAW (mig welding machine) that has more style and features than its blue, red and yellow counterparts. In addition to being a fully functional mig machine, this is a machine is a great lift arc DC tig welder as well as stick welder. This is a welder you can grown with
Manuals for Coreone Equipment
Complete Manual List: Click Here
MIG - TIG - ARC | COREMIG 210di
- IGBT inverter technology
- MIG with Gas and Gas-less wire function
- Excellent MIG welding with CO2 gas & mixed gas
- Euro style MIG and TIG torch connection
- Internal wire feeder with solid construction
- Adjustable Burn Back
- Spool Gun Ready Connection
- Rheostat voltage and wire feed control
- Wire Inch + Smart Set functionality
- MIG, TIG, AND ARC Welding machine
- Dual voltage 115/230V
- Hot Start - Anti Stick
- Digital Readout
- Solid case construction
- IP21S rating and CSA/CAN Approved
ALL-IN-ONE Multiprocess Welding Machine
Quality Performance
CoreOne Welding Solutions has engineered a complete selection of high-quality welding supplies and equipment in every size, style, and characteristic for both industrial and commercial welding jobs to meet all your welding and cutting needs.
Pride in Heritage and Innovation
With a deep respect for welding heritage and a strong drive for industry solutions, we pride ourselves on innovation. It is our strong belief that even the smallest and most trivial of details can alter a problematic job into a productive one. At CoreOne, we stand for all the industry professionals out there on the job. Our goal is to provide you with the tools and engineered solutions you need, at an affordable price, without cutting corners. With CoreOne you experience product innovation done the right way.
Welding Supplies
Discover the best prices and quality on all your welding accessories and parts. CoreOne products are compatible with all the top welding brands in the industry.
Engineered Welding Solutions for The Industry Professional.
We are proud of our range of Welding Equipment that has a proven track record of innovation, performance and reliability. Our product range represents the latest developments in Inverter technology put together by our professional team of Highly Skilled Engineers. The expertise gained from our long involvement with Inverter Technology has proven to be invaluable towards the evolution and future development of our Welding Equipment range. This experience gives us the inside knowledge on what the arc characteristics, performance and interface between man and machine should be. Within our team are Specialist Welders that have a proven history of Welding knowledge and expertise, giving vital input towards ensuring that our machines deliver control and performance to the utmost Professional level. We employ an expert team of professional sales, marketing and technical personnel that provide us with market trends, market feedback and customer comments and requirements. Secondly they provide a customer support service that is second to none, thus ensuring our customers have confidence that they will be well satisfied both now and in the future.
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ManufacturerCoreone Welding
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Equipment FitMulti Process Welder
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CategoriesEquipment
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Manualhttp://manual.coreonewelding.co
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John ThompsonFeb 21, 2019, 08:34 AMThis is one of the smoothest welding machines I have welded with. Beats everything
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wwarrSep 29, 2017, 08:57 AMBeen using the coremig 210 for about 5 months now. Great welder. ran single pass 3/8 steel... beautifully. highly recommended
Comes complete with:
• 12’ MIG Gun 240 AMP
• 12’ Electrode Holder
• 12’ Ground
• 8’ Input Cord
• 8’ Gas Hose
• 110V-220V Power Adapter
• .030-.035 Knurled Drive Roll
• .023-.035 V Drive Roll
• Flowmeter
• Owners Manual
TIG Welding Trouble Shooting
The following addresses some of the common problems of DC TIG welding. In all cases of equipment malfunction, the manufacturer’s recommendations should be strictly adhered to and followed.
Tungsten Burning Away Quickly
Possible Reason | Suggested Remedy |
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Incorrect Gas | Check that pure Argon is being used |
No gas | Check the gas cylinder contains gas and is connected and the torch gas valve is open |
Inadequate gas flow | Check the gas is connected, check hoses, gas valve and torch are not restricted. Set the gas flow between 21-30cfh flow rate |
Back cap not fitted correctly | Make sure the torch back cap is fitted so that the o-ring is inside the torch body |
Torch connected to DC + | Connect the torch to the DC- output terminal |
Incorrect tungsten being used | Check and change the tungsten type if necessary |
Tungsten being oxidised after weld is finished | Keep shielding gas flowing 10–15 seconds after arc stoppage. 1 second for each 10 amps of weld current. |
Contaminated Tungsten
Possible Reason | Suggested Remedy |
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Touching tungsten into the weld pool | Keep tungsten from contacting weld puddle. Raise the torch so that the tungsten is off of the work piece 1/8-1/4in |
Touching the filler wire to the tungsten | Keep the filler wire from touching the tungsten during welding, feed the filler wire into the leading edge of the weld pool in front of the tungsten |
Tungsten melting into the weld pool | Check that correct type of tungsten is being used. Too much current for the tungsten size so reduce the amps or change to a larger tungsten |
Porosity - Poor Weld Appearance and Colour
Possible Reason | Suggested Remedy |
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Incorrect Gas | Check that pure Argon is being used |
Inadequate gas flow / gas leaks | Check the gas is connected, check hoses, gas valve and torch are not restricted. Set the gas flow between 21-30cfh flow rate. Check hoses and fittings for holes, leaks etc., |
Moisture on the base metal | Remove all moisture from base metal before welding |
Contaminated base metal | Remove materials like paint, grease, oil, and dirt, including mill scale from base metal |
Contaminated filler wire | Remove all grease, oil, or moisture from filler metal. |
Incorrect filler wire | Check the filler wire and change if necessary |
Yellowish Residue / Smoke on the Alumina Nozzle & Discolored Tungsten
Possible Reason | Suggested Remedy |
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Incorrect Gas | Use pure Argon gas |
Inadequate gas flow | Set the gas flow between 21-30cfh flow rate |
Alumina gas nozzle too small for size of tungsten being used | Increase the size of the alumina gas nozzle |
Unstable Arc During DC Welding
Possible Reason | Suggested Remedy |
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Torch connected to DC + | Connect the torch to the DC- output terminal |
Contaminated base metal | Remove materials like paint, grease, oil, and dirt, including mill scale from base metal. |
Tungsten is contaminated | Remove 10mm of contaminated tungsten and re grind the tungsten |
Arc length too long | Lower torch so that the tungsten is off of the work piece 2 - 5mm |
Arc Wanders During DC Welding
Possible Reason | Suggested Remedy |
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Poor gas flow | Check and set the gas flow between 21-30cfh flow rate |
Incorrect arc length | Lower torch so that the tungsten is off of the work piece 1/8-1/4in |
Tungsten incorrect or in poor condition | Check that correct type of tungsten is being used. Remove 1/2in from the weld end of the tungsten and re sharpen the tungsten |
Poorly prepared tungsten | Grind marks should run lengthwise with tungsten, not circular. Use proper grinding method and wheel. |
Contaminated base metal | Remove contaminating materials like paint, grease, oil, and dirt, including mill scale from base metal. |
Contaminated filler wire | Remove all grease, oil, or moisture from filler metal. |
Incorrect filler wire | Check the filler wire and change if necessary |
Arc Difficult To Start or Will Not Start DC Welding
Possible Reason | Suggested Remedy |
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Incorrect machine set up | Check machine set up is correct |
No gas, incorrect gas flow | Check the gas is connected and cylinder valve open, check hoses, gas valve and torch are not restricted. Set the gas flow between 10 - 15 l/min flow rate |
Tungsten is contaminated | Remove 10mm of contaminated tungsten and re grind the tungsten |
Incorrect tungsten size and or tungsten being used | Check and change the size and or the tungsten if required |
Loose connection | Check all connectors and tighten |
Earth clamp not connected to work | Connect the earth clamp directly to the work piece wherever possible |
Important: We strongly recommend that you check for gas leakage prior to operation of your machine. We recommend that you close the cylinder valve when the machine is not in use. Coreone as authorized representative of the manufacturer will not be liable for costs incurred due to gas leakage.
ATTENTION! - CHECK FOR GAS LEAKS
At initial set up and at regular intervals we recommend to check for gas leakage.
Recommended procedure is as follows:
- Connect the regulator and gas hose assembly and tighten all connectors and clamps.
- Slowly open the cylinder valve.
- Set the flow rate on the regulator to approximately 21-30cfh.
- Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator, if the needle drops away towards zero there is a gas leak. Sometimes a gas leak can be slow and to identify it will require leaving the gas pressure in the regulator and line for an extended time period. In this situation it is recommended to open the cylinder valve, set the flow rate to 21-30cfh, close the cylinder valve and check after a minimum of 15 minutes.
- If there is a gas loss then check all connectors and clamps for leakage by brushing or spraying with soapy water, bubbles will appear at the leakage point.
- Tighten clamps or fittings to eliminate gas leakage.
MIG Welding Trouble Shooting
The following addresses some of the common problems of MIG welding. In all cases of equipment malfunction, the manufacturer’s recommendations should be strictly adhered to and followed.
Change the Post Flow
COREMIG Series | How to Change the Post Flow |
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5 Step Process |
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Video Instructions |
Set Post Flow on the COREMIG Series Machines from Don Ross on Vimeo. |
Excessive Spatter
Possible Reason | Suggested Remedy |
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Wire feed speed set too high | Select lower wire feed speed |
Voltage too high | Select a lower voltage setting |
Wrong polarity set | select the correct polarity for the wire being used - see machine setup guide |
Stick out too long | Bring the torch closer to the work |
Contaminated base metal | Remove materials like paint, grease, oil, and dirt, including mill scale from base metal |
Contaminated mig wire | Use clean dry rust free wire. Do not lubricate the wire with oil, grease etc |
Inadequate gas flow or too much gas flow | Check the gas is connected, check hoses, gas valve and torch are not restricted. Set the gas flow between 21-30cfh flow rate. Check hoses and fittings for holes, leaks etc Protect the welding zone from wind and drafts |
Porosity - Small Cavities or Holes Resulting from Gas Pockets in Weld Metal.
Possible Reason | Suggested Remedy |
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Wrong gas | Check that the correct gas is being used |
Inadequate gas flow or too much gas flow | Check the gas is connected, check hoses, gas valve and torch are not restricted. Set the gas flow between 21-30cfh flow rate. Check hoses and fittings for holes, leaks etc. Protect the welding zone from wind and drafts |
Moisture on the base metal | Remove all moisture from base metal before welding |
Moisture on the base metal | Remove all moisture from base metal before welding |
Contaminated base metal | Remove materials like paint, grease, oil, and dirt, including mill scale from base metal |
Contaminated mig wire | Use clean dry rust free wire. Do not lubricate the wire with oil, grease etc |
Gas nozzle clogged with spatter, worn or out of shape | Clean or replace the gas nozzle |
Missing or damaged gas diffuser | Replace the gas diffuser |
Mig torch euro connect o-ring missing or damaged | check and replace the o-ring |
Wire Stubbing During Welding
Possible Reason | Suggested Remedy |
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Holding the torch too far away | Bring the torch closer to the work and maintain stick out of 5-10mm |
Welding voltage set too low | Increase the voltage |
Wire Speed set too high | Decrease the wire feed speed |
Lack of Fusion − Failure of Weld Metal to Fuse Completely with Base Metal or a Proceeding Weld Bead.
Possible Reason | Suggested Remedy |
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Contaminated base metal | Remove materials like paint, grease, oil, and dirt, including mill scale from base metal |
Not enough heat input | Select a higher voltage range and /or adjust the wire speed to suit |
Improper welding technique | Keep the arc at the leading edge of the weld pool. Gun angle to work should be between 5 & 15° Direct the arc at the weld joint Adjust work angle or widen groove to access bottom during welding Momentarily hold arc on side walls if using weaving technique |
Excessive Penetration − Weld Metal Melting Through Base Metal
Possible Reason | Suggested Remedy |
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Too much heat | Select a lower voltage range and /or adjust the wire speed to suit. Increase travel speed |
Lack of Penetration − Shallow Fusion Between Weld Metal and Base Metal
Possible Reason | Suggested Remedy |
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Poor in incorrect joint preparation | Material too thick. Joint preparation and design needs to allow access to bottom of groove while maintaining proper welding wire extension and arc characteristics. Keep the arc at the leading edge of the weld pool and maintain the gun angle at 5 & 15° keeping the stick out between 1/8-1/4in |
Not enough heat input | Select a higher voltage range and /or adjust the wire speed to suit. Reduce travel speed |
Contaminated base metal | Remove materials like paint, grease, oil, and dirt, including mill scale from base metal. |
No Wire Feed
Possible Reason | Suggested Remedy |
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Wrong mode selected | Check that the TIG/ARC/MIG selector switch set to MIG position |
Wrong torch selector switch | Check that the STANDARD/SPOOLGUN selector switch is set to STANDARD position for MIG welding and SPOOLGUN when using the Spoolgun |
Inconsistent / Interrupted Wire Feed
Possible Reason | Suggested Remedy |
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Adjusting wrong dial | Be sure to adjust the WIRE FEED and VOLTAGE dials for MIG welding. The AMPERAGE dial is for STICK and TIG welding mode |
Wrong polarity selected | Select the correct polarity for the wire being used - see machine setup guide |
Incorrect wire speed setting | Adjust the wire feed speed |
Voltage setting incorrect | Adjust the voltage setting |
Mig torch lead too long | Small diameter wires and soft wires like aluminium don’t feed well through long torch leads - replace the torch with a lesser length torch |
Mig torch lead kinked or too sharp angle being held | Remove the kink, reduce the angle or bend |
Contact tip worn, wrong size, wrong type | Replace the tip with correct size and type |
Liner worn or clogged (the most com - mon causes of bad feeding) | Try to clear the liner by blowing out with compressed air as a temporary cure, it is recommended to replace the liner |
Wrong size liner | Install the correct size liner |
Blocked or worn inlet guide tube | Clear or replace the inlet guide tube |
Wire misaligned in drive roller groove | Locate the wire into the groove of the drive roller |
Incorrect drive roller size | Fit the correct size drive roller eg; .030in wire requires .030in drive roller |
Wrong type of drive roller selected | Fit the correct type roller (e.g. knurled rollers needed for flux cored wires) |
Worn drive rollers | Replace the drive rollers |
Drive roller pressure too high | Can flatten the wire electrode causing it to lodge in the contact tip - reduce the drive roller pressure |
Too much tension on wire spool hub | Reduce the spool hub brake tension |
Wire crossed over on the spool or tangled | Remove the spool untangle the wire or replace the wire |
Contaminated mig wire | Use clean dry rust free wire. Do not lubricate the wire with oil, grease etc |
Important: We strongly recommend that you check for gas leakage prior to operation of your machine. We recommend that you close the cylinder valve when the machine is not in use. Coreone as authorized representative of the manufacturer will not be liable for costs incurred due to gas leakage.
ATTENTION! - CHECK FOR GAS LEAKS
At initial set up and at regular intervals we recommend to check for gas leakage.
Recommended procedure is as follows:
- Connect the regulator and gas hose assembly and tighten all connectors and clamps.
- Slowly open the cylinder valve.
- Set the flow rate on the regulator to approximately 21-30cfh.
- Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator, if the needle drops away towards zero there is a gas leak. Sometimes a gas leak can be slow and to identify it will require leaving the gas pressure in the regulator and line for an extended time period. In this situation it is recommended to open the cylinder valve, set the flow rate to 21-30cfh, close the cylinder valve and check after a minimum of 15 minutes.
- If there is a gas loss then check all connectors and clamps for leakage by brushing or spraying with soapy water, bubbles will appear at the leakage point.
- Tighten clamps or fittings to eliminate gas leakage.
Arc (Stick) Trouble Shooting
The following addresses some of the common problems of MMA welding. In all cases of equipment malfunction, the manufacturer’s recommendations should be strictly adhered to and followed.
No Arc
Possible Reason | Suggested Remedy |
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Incomplete welding circuit | Check earth lead is connected. Check all cable connections. |
Wrong mode selected | Check the ARC selector switch is selected |
No power supply | Check that the machine is switched on and has a power supply |
Porosity − Small Cavities or Holes Resulting from Gas Pockets in Weld Metal.
Possible Reason | Suggested Remedy |
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Arc length too long | Shorten the arc length |
Work piece dirty, contaminated or moisture | Remove moisture and materials like paint, grease, oil, and dirt, including mill scale from base metal |
Damp electrodes | Use only dry electrodes |
Excessive Spatter
Possible Reason | Suggested Remedy |
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Amperage too high | Decrease the amperage or choose a larger electrode |
Arc Length Too Long | Shorten the arc length |
Weld Sits On Top, Lack of Fusion
Possible Reason | Suggested Remedy |
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Insufficient heat input | Increase the amperage or choose a larger electrode |
Work piece dirty, contaminated or moisture | Remove moisture and materials like paint, grease, oil, and dirt, including mill scale from base metal |
Poor welding technique | Use the correct welding technique or seek assistance for the correct technique |
Lack of Penetration
Possible Reason | Suggested Remedy |
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Insufficient heat input | Increase the amperage or choose a larger electrode |
Poor welding technique | Use the correct welding technique or seek assistance for the correct technique |
Poor joint preparation | Check the joint design and fit up, make sure the material is not too thick. Seek assistance for the correct joint design and fit up |
Excessive Penetration - Burn Through
Possible Reason | Suggested Remedy |
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Excessive heat input | Reduce the amperage or use a smaller electrode |
Incorrect travel speed | Try increasing the weld travel speed |
Uneven Weld Appearance
Possible Reason | Suggested Remedy |
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Unsteady hand, wavering hand | Use two hands where possible to steady up, practice your technique |
Distortion − Movement of Base Metal During Welding
Possible Reason | Suggested Remedy |
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Excessive heat input | Reduce the amperage or use a smaller electrode |
Poor Welding Technique | Use the correct welding technique or seek assistance for the correct technique |
Poor joint preparation and or joint design | Check the joint design and fit up, make sure the material is not too thick. Seek assistance for the correct joint design and fit up |
Electrode Welds With Different or Unusual Arc Characteristic
Possible Reason | Suggested Remedy |
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Incorrect polarity | Change the polarity, check the electrode manufacturer for correct polarity |
Important: We strongly recommend that you check for gas leakage prior to operation of your machine. We recommend that you close the cylinder valve when the machine is not in use. Coreone as authorized representative of the manufacturer will not be liable for costs incurred due to gas leakage.
ATTENTION! - CHECK FOR GAS LEAKS
At initial set up and at regular intervals we recommend to check for gas leakage.
Recommended procedure is as follows:
- Connect the regulator and gas hose assembly and tighten all connectors and clamps.
- Slowly open the cylinder valve.
- Set the flow rate on the regulator to approximately 21-30cfh.
- Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator, if the needle drops away towards zero there is a gas leak. Sometimes a gas leak can be slow and to identify it will require leaving the gas pressure in the regulator and line for an extended time period. In this situation it is recommended to open the cylinder valve, set the flow rate to 21-30cfh, close the cylinder valve and check after a minimum of 15 minutes.
- If there is a gas loss then check all connectors and clamps for leakage by brushing or spraying with soapy water, bubbles will appear at the leakage point.
- Tighten clamps or fittings to eliminate gas leakage.